Raw Material Testing – Steel Sheets

• Inspect incoming raw materials for packaging and physical appearance to ensure they meet required specifications.
• Conduct inspections and ensure compliance with ROCK WOOL’s standards and safety regulations.
• Determine the number of samples to be taken based on the packing list and testing requirements.
• Supervise sample preparation to ensure validity for testing.
• Oversee preparation of testing solutions (e.g., for galvanization) to guarantee accuracy.
• Conduct laboratory tests on prepared steel sheet samples to verify compliance with quality standards.
• Prepare detailed test reports highlighting conformity or deviations, and share with relevant departments.
• Compile statistical reports on raw material test results (steel, polystyrene, others), including supplier names, for supplier evaluation. Reports are submitted monthly, quarterly, semi-annually, and annually to the department manager.

Final Product Testing

• Assign lab technicians to collect density samples from the final product during production to verify proper foam distribution; notify Quality and Production Engineers in case of discrepancies.
• Supervise cutting of product samples to ensure accuracy, proper technique, and compliance with standards.
• Oversee preparation of samples for tensile testing, including preparation of adhesives, ensuring test reliability.
• Conduct final product tests to confirm compliance with quality standards.
• Prepare and submit test reports on final products, noting any observations or non-conformities.
• Review all lab records and forward them to the archiving department.
• Compile statistical reports on final product testing results, including improvement suggestions if applicable, and submit them on a monthly, quarterly, semi-annual, and annual basis.

White Foam (Polystyrene) Testing

• Supervise sampling of white foam (polystyrene), ensuring samples are taken from varied points for accurate results.
• Perform density tests on foam samples and issue acceptance/rejection reports to the relevant departments with justifications.
• Prepare periodic statistical reports (monthly, quarterly, semi-annual, annual) on foam test results for supplier evaluation.

Other Tests

• Carry out any additional tests requested on raw materials or final products.
• Develop and document new testing methods and sample preparation procedures in line with international standards whenever new tests are introduced.

Laboratory Equipment

• Ensure all lab equipment undergoes regular calibration to maintain test accuracy; report any calibration needs.
• Arrange maintenance with specialized companies when required.
• Operate equipment correctly and safely to avoid damage and extend service life.
• Inspect lab equipment daily and report any losses or malfunctions to the department manager.

Lab Materials & Supplies

• Prepare the laboratory budget and submit it to the department manager.
• Monitor stock levels of lab materials and tools; raise purchase requests when necessary to avoid workflow interruptions.

Lab Technicians

• Monitor technician performance, provide proper training, and guide them through correct work procedures.

Customer Samples – Steel

• Coordinate with warehouses for crane support to prepare steel rolls for sampling.
• Inspect customer samples before packaging, label them clearly, and ensure delivery of samples that meet specifications.

Certifications

• Ensure compliance with standards required for company certifications to avoid non-conformities.

Lab Cleanliness

• Supervise daily cleanliness of the laboratory to maintain a safe and professional working environment, always ready for client visits.

Health, Safety & Environment (HSE)

• Follow all HSE guidelines, wear protective equipment, and take precautions to minimize risks and prevent injuries.